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Wide range of printed products in one place

Want to learn more about printing and finishing? Here, you can explore descriptions of sheet-fed digital printing, roll-to-roll digital printing, print finishing, bookbinding, embellishments, and more.

Printing and finishing

Digital Printing - Cut Sheet

 

The flyer is designed. It looks great, just needs to be printed, and the campaign will run smoothly. When deciding to print, it's not just important where you'll print it for quality and professionalism, but also which type of printing to choose.

When you think of printing, you may first think of large printing machines and all the preparations needed for the printing process to begin. However, it’s not always necessary that traditional offset printing is the best option in your case.

It primarily depends on how many copies of the flyer you want to print. If it’s a large number, typically over 1000, traditional printing might be a better option, since the price per copy decreases in inverse proportion to the quantity. The more you print, the lower the price per copy.

Digital printing is cheaper
This is because traditional printing requires preparation of printing plates, which impacts the initial costs before the printing process even starts. Once the printing starts, however, the ongoing costs are minimal. So, printing 300 copies or fewer this way increases the price per copy significantly.

This is why digital printing is a more attractive option. Why?

Primarily because it is much faster than traditional printing. While traditional printing may take several days to complete, digital printing can print your flyers in just a few minutes, saving you a lot of time. No special preparations are needed, no printing plates to create—just a computer and your file.
Digital Printing Allows for Unique Printed Materials
The process is very simple and often requires no intervention on your part. Your designer can send the flyer in the appropriate electronic format to the printer, who then uploads it to the machine, and the printed material will be ready soon.

Digital printing has one more major advantage. It’s adaptable!

If you’re at all familiar with marketing and various marketing techniques, you know how important personalized messaging is for future customers or business partners.

Yes, digital printing allows you to create unique personalized printed materials!

Each flyer can include the name, surname, and address of the person you’re addressing. It’s no secret that people love seeing their names printed.

Large retail companies, travel agencies, and others have been using this option for a long time—there’s really no reason why you shouldn’t as well.

And finally, with the option of printing smaller quantities (even 50 or fewer), you can sometimes test out a promotional campaign, measure the response, and decide if it’s worth investing in mass promotion based on the results.

 

 

 

Trends in Digital Printing

 

Digital printing has been evolving rapidly and is offering more and more possibilities for creating interesting graphic products.

Recent studies show that due to trends like smaller print runs and print on demand (POD), digital printing will become the leading force in the market by 2020.

Thanks to continuous innovations and the increasing adoption of new technologies and communication methods (w2print - online printing), a mini revolution is expected in this field.

Currently, digital printing accounts for 40% of the total production and is somewhat behind traditional offset printing, but as mentioned, this technology will soon take the lead.

At the same time, with the advent of the digital age, more and more uncertainty arises about how to choose the correct printing method.

Therefore, to make the right choice, it's essential to understand the differences between digital and offset printing. Before choosing a printing method, you need to know when you need the printed material and the quantity of prints required.

For example, if you only need 100 catalogs, digital printing is the right choice. Why order 1000 catalogs in traditional offset printing just to get a 40% discount, leaving you with 900 extra copies?

Advantages of Digital Printing:

  • faster and cheaper technology for smaller print runs
  • ability to personalize, printing different or variable data on each item from a database
  • print quantities starting from just 1 copy
  • printing with white ink and simulating Pantone colors
  • printing up to B2 format


Advantages of Traditional Offset Printing:

  • more cost-effective for larger print runs
  • significantly lower cost per print for large quantities
  • ability to print Pantone colors
  • printing up to B1 format





Digital Printers - Specifications:

 

 

 

HP Indigo - B2





1 x HP Indigo 100K

24,000 A4 pages per hour (CMYK)
Max. paper size: 530x750 mm
Max. print size: 510x740 mm
Paper weight: 90-400 g/m2
Resolution: 2438 x 2438 dpi

Printing: CMYK+Pantone

 

 

 

 

 

 

 

Ricoh 9110 - Color Printing

3 x Ricoh Pro C9110 Digital Press

8,100 A4 pages per hour
Max. paper size: 330x700 mm
Max. print size: 320x690 mm
Paper weight: 60-400 g/m2
Resolution: 1200 x 4800 dpi

Printing: CMYK

 

 

 

 

 

 

 

Oce Varioprint - Black and White Book Printing


1 x Oce Varioprint

15,000 A4 pages per hour
Max. paper size: 320x483 mm
Max. print size: 315x475 mm
Paper weight: 60-300 g/m2
Resolution: 600 x 600 dpi

Printing: BW

Paper Cutting

Paper cutting with a guillotine is one of the fastest and most precise ways of trimming printed materials to the desired format. Professional guillotines or paper cutting machines are used to cut the printed sheets, allowing for the possibility of cutting multiple sheets at once (depending on the thickness of the paper).

The printed sheets are cut to the size of the ordered printed material (e.g., flyer A4, A5, A6, A7...).



At Demago printing, we use professional machines from renowned manufacturers, with different models and types of machines varying in size, power, capabilities, and other characteristics.



Generally, a printing guillotine consists of a table surface, a blade, and a press; all are operated via a computer console.



The use of professional cutting machines improves work efficiency and ensures precise cutting and the high quality of the finished printed material.










Stapled Binding

Different stitching techniques are used for binding catalogs, magazines, and books. At Demago, we specialize in the process of stitching, also known as Stapled binding, which is the most cost-effective.

In this process, the machine stitches the sheets of paper together with staples, folds them in half, and then cuts to the final format. It is primarily suitable for binding thinner publications with a total of up to 80 pages (90 g/m² paper!). For publications with a higher page count, we recommend perfect binding or hard Italian binding. Both are part of our binding services, so select your publication online or contact us for further questions.



Max. paper size: 600x370 mm / 300x370 mm. Min. paper size: 180x119 mm / 70x119 mm








Soft Binding - Cut + Perfect Binding

For binding catalogs, booklets, and books with a page count from 40 pages to approximately 800 pages or up to 6,5 cm thickness, we use perfect binding or soft binding - cut + perfect bound.

In this process, we use a professional binding machine, which allows for fast, precise, and high-quality binding of various publications.



In the production process, the machine cuts the back of the book block, enabling the penetration of heated glue (hot melt). Next, the cover is grooved, and the book block is glued to the spine of the cover. Finally, the publication is cut to the final format using a three-knife trimmer.



Book block thickness: 1-65 mm / Max. cover size: 320x660, min. cover size: 145x225 mm, cover paper weight max. 350g/m².









Sewn Binding

This is a technological operation in which sheets are joined together with thread. This binding is suitable for publications with a page count of 40 pages to approximately 800 pages, or up to 5 cm thickness. The book block can be either perfect-bound or glued in a soft cover (soft binding) or hard cover (hard binding).



Since sheets in the book block are stitched together with thread, this binding method is intended for publications we want to extend the lifespan of. We use a professional sewing machine, which ensures fast, precise, and high-quality binding for all types of publications.



Paper size for 4-page sections: max. 350x700 mm / 350x350 mm, min. 210x160 mm / 210x80 mm
8-page sections: max. 700x500 mm / 370x220 mm, min. 270x220 mm / 135x110 mm
Paper weight: from 50 g/m² to max. 180 g/m²
Number of stitches: max. 12 Stitch length: 24 mm








Scoring

Scoring is a process similar to folding and is used for printed materials on thicker papers with a weight from 170-300 g/m².


Scoring ensures a neat fold by preventing fiber breakage present in the paper.


The scoring machine first scores the paper and then folds it at that location.


We offer different types of scoring + folding, with the most common being single or double scoring in C, Z, and V shapes, and various variations of these.


Max. paper size: 385x900 mm, min.: 93x210 mm, paper weights from 100-400 g/m²








Folding

Folding is one of the most common finishing processes. It is used for printed materials with paper weights from 80-150 g/m².

We offer different types of folding, with the most common being single or double folds in C, Z, and V shapes, and various variations of these.



Max. paper size: 558x850 mm, min.: 128x148 mm, paper weights from 100-150 g/m²








Laminating

Laminating (or plastic coating) enhances the attractive appearance of the printed material and also provides better durability of the product.

Laminating primarily ensures longer color durability, as it prevents fading. Laminated printed materials are also protected from mechanical damage, external influences, moisture, and surface damages.

We distinguish between cold and hot lamination, with the choice depending on the intended use of the product. Printed materials are most often laminated using hot lamination, while products such as PVC stickers, outdoor posters, and car graphics are laminated using cold lamination.

The laminating film can be matte or glossy. For lamination, we can also use Soft-touch matte laminating film, which feels similar to velvet, or Antiscratch matte film, which is resistant to mechanical damage (scratches). The latter is especially recommended for book covers and brochures.

Max. paper size: 540x760 mm, min.: 200x200 mm, paper weight from 130-600 g/m2








Coating (UV, AQ, Primer)

Coating is a technological process of applying a thin layer of liquid varnish across the entire surface of the paper, which, when exposed to IR or UV light, immediately hardens and solidifies on the surface.

Coating is an excellent alternative to lamination, and in both cases, it is a finishing process aimed at protecting printed products from damage such as rubbing, scratches, fingerprints... Among the main advantages of coating is the significantly higher finishing speed compared to lamination, and consequently, the production cost is lower. UV coatings are solvent-free and do not emit organic compounds in their solid form, and paper with UV coating can be recycled.

The coating line enables the application of UV or AQ coatings in gloss or matte versions on all coated cardboard, and also offers the application of a primer on challenging materials before printing, expanding the selection of special materials for printing.

Max. paper size: 762x762 mm, min.: 297x420 mm, paper weight from 200-600 g/m2








Packaging Gluing Line

Packaging gluing is the process of assembling and connecting different parts of packaging using glue. This process is critical in the production of cardboard boxes, bags, wraps, and other packaging products. Gluing ensures the structural strength, aesthetic appearance, and functionality of the packaging, which is especially important in industries such as pharmaceuticals, cosmetics, the food industry, and retail.

In the modern packaging industry, speed, precision, and flexibility are essential. The Kama ProFold 74 is a high-performance gluing line that allows for the fast and efficient production of folding boxes, wraps, and other packaging solutions. With advanced technology and exceptional precision, it ensures the production of high-quality boxes that meet modern industrial standards.

Max. paper width: 740 mm. Min. size: 120x80 mm (open format)
Paper thickness: from 100 - 600 mic.

Gluing method: hot melt (Hot melt), 1-3 points (Straight-line, auto-lock-bottom).









Die-Cutting / Hot and Deep Embossing

When producing printed materials with non-standard shapes, the creation of a so-called die tool is required, which is inserted into the die-cutting machine, and with the pressure of the tool, the desired shape is cut.

In the die-cutting - stamping process, the product receives its final shape, which can be a standard shape or one according to your design. One of the standard products using the die-cutting process is the production of business cards with rounded corners, the die-cutting of business folders, printed materials in irregular shapes, and small-batch packaging.

If you require a die-cut shape according to your design, we can also offer you the creation of the die tool. The die-cutting machine guarantees cutting accuracy within 0.1 mm. Since it is a modular machine, it is also possible to produce products enhanced with different color foils (hot stamping) or deep embossing.

Max. paper size: 760x600 /743x585 mm, min.: 297x210 mm, paper weight from 100-1500 g/m2








3D UV Spot Partial Coating

UV partial coating is the application of a glossy coating to a specific area to highlight individual details on the printed material (e.g., logo, slogan...). The light reflects differently from various printed surfaces, enriching the appearance of the printed materials.

In this type of finishing, we must mention that there are two methods of creating UV spot coating: the first is "classic-analog" and the second is digital, where it is possible to apply UV coating with higher thickness (approximately 100 microns), which is why it is called 3D spot coating.

The latter is suitable for smaller print runs, while the classic method is suitable for larger print runs. In both cases, it is important to note that the printed material must be laminated with foil before coating, with matte foil most commonly used for prestigious prints, while Soft Touch or Antiscratch foil is used for higher-end products.

Printed materials suitable for UV spot coating are primarily business cards, catalog and book covers, invitations, certificates, tickets, and packaging...

Print dimensions: min. 210x297 mm, max. 510x750 mm. Material: from 150-600 μm.
Coating thickness: from 15-232 μm.








Digital Hot Stamping with Metallic Foils

This technique combines advanced digital printing technology with the charm and elegance of metallic foils, enabling the creation of exceptionally attractive and prestigious printed materials. This advanced technology allows for the precise application of metallic foils (gold, silver, colored...) on various types of paper and cardboard.

JETvarnish 3D also allows for the application of metallic foils, giving the printed materials a glossy and luxurious appearance. This functionality is especially suitable for high-quality packaging, invitations, business cards, luxury catalogs, and other applications targeting more demanding customers. Additionally, digital printing with metallic foil is highly efficient, as it enables printing in small runs without the need for expensive printing plates or tools.

Print dimensions: min. 210x297 mm, max. 480x700 mm. Material: from 150-600 μm.








Spiral Binding – Metal Spiral

Spiral binding is one of the most popular methods of binding documents as it provides flexibility, durability, and a professional appearance. It is used for various types of printed materials such as notebooks, catalogs, textbooks, planners, calendars, presentation brochures, and other publications.

The spiral binding process involves: hole punching – sheets and covers are pre-punched according to the spiral diameter, inserting the spiral – the metal spiral is inserted through the holes, closing the spiral – for metal spirals, the ends are bent and secured with a special closing mechanism.

Max. paper width: 500 mm, min.: 105 mm, paper weight from 100-300 g/m2, book block thickness max.: 26 mm









CNC Cutting, Creasing

CNC cutting is used when we want to cut the printed material into irregular shapes.

The cutting process is done with the help of a cutting blade, which is computer-controlled and uses an optical camera to detect markers and cuts with extreme precision.

Generally, we choose this cutting method for smaller print runs, as it does not require expensive die-cutting tools.

With the CNC machine, we can cut (thru-cut), kiss-cut, perforate, or crease the material.

The most common products are stickers on sheets and small-batch cardboard packaging.

Max. paper size: 800x600, paper weight from 100-1500 g/m2








Laminating

Laminating (or plastic coating) enhances the attractive appearance of the printed material and also provides better durability of the product.

Laminating primarily ensures longer color durability, as it prevents fading. Laminated printed materials are also protected from mechanical damage, external influences, moisture, and surface damages.

We distinguish between cold and hot lamination, with the choice depending on the intended use of the product. Printed materials are most often laminated using hot lamination, while products such as PVC stickers, outdoor posters, and car graphics are laminated using cold lamination.

The laminating film can be matte or glossy. For lamination, we can also use Soft-touch matte laminating film, which feels similar to velvet, or Antiscratch matte film, which is resistant to mechanical damage (scratches). The latter is especially recommended for book covers and brochures.

Max. paper size: 540x760 mm, min.: 200x200 mm, paper weight from 130-600 g/m2








Coating (UV, AQ, Primer)

Coating is a technological process of applying a thin layer of liquid varnish across the entire surface of the paper, which, when exposed to IR or UV light, immediately hardens and solidifies on the surface.

Coating is an excellent alternative to lamination, and in both cases, it is a finishing process aimed at protecting printed products from damage such as rubbing, scratches, fingerprints... Among the main advantages of coating is the significantly higher finishing speed compared to lamination, and consequently, the production cost is lower. UV coatings are solvent-free and do not emit organic compounds in their solid form, and paper with UV coating can be recycled.

The coating line enables the application of UV or AQ coatings in gloss or matte versions on all coated cardboard, and also offers the application of a primer on challenging materials before printing, expanding the selection of special materials for printing.

Max. paper size: 762x762 mm, min.: 297x420 mm, paper weight from 200-600 g/m2








Packaging Gluing Line

Packaging gluing is the process of assembling and connecting different parts of packaging using glue. This process is critical in the production of cardboard boxes, bags, wraps, and other packaging products. Gluing ensures the structural strength, aesthetic appearance, and functionality of the packaging, which is especially important in industries such as pharmaceuticals, cosmetics, the food industry, and retail.

In the modern packaging industry, speed, precision, and flexibility are essential. The Kama ProFold 74 is a high-performance gluing line that allows for the fast and efficient production of folding boxes, wraps, and other packaging solutions. With advanced technology and exceptional precision, it ensures the production of high-quality boxes that meet modern industrial standards.

Max. paper width: 740 mm. Min. size: 120x80 mm (open format)
Paper thickness: from 100 - 600 mic.

Gluing method: hot melt (Hot melt), 1-3 points (Straight-line, auto-lock-bottom).









Die-Cutting / Hot and Deep Embossing

When producing printed materials with non-standard shapes, the creation of a so-called die tool is required, which is inserted into the die-cutting machine, and with the pressure of the tool, the desired shape is cut.

In the die-cutting - stamping process, the product receives its final shape, which can be a standard shape or one according to your design. One of the standard products using the die-cutting process is the production of business cards with rounded corners, the die-cutting of business folders, printed materials in irregular shapes, and small-batch packaging.

If you require a die-cut shape according to your design, we can also offer you the creation of the die tool. The die-cutting machine guarantees cutting accuracy within 0.1 mm. Since it is a modular machine, it is also possible to produce products enhanced with different color foils (hot stamping) or deep embossing.

Max. paper size: 760x600 /743x585 mm, min.: 297x210 mm, paper weight from 100-1500 g/m2








3D UV Spot Partial Coating

UV partial coating is the application of a glossy coating to a specific area to highlight individual details on the printed material (e.g., logo, slogan...). The light reflects differently from various printed surfaces, enriching the appearance of the printed materials.

In this type of finishing, we must mention that there are two methods of creating UV spot coating: the first is "classic-analog" and the second is digital, where it is possible to apply UV coating with higher thickness (approximately 100 microns), which is why it is called 3D spot coating.

The latter is suitable for smaller print runs, while the classic method is suitable for larger print runs. In both cases, it is important to note that the printed material must be laminated with foil before coating, with matte foil most commonly used for prestigious prints, while Soft Touch or Antiscratch foil is used for higher-end products.

Printed materials suitable for UV spot coating are primarily business cards, catalog and book covers, invitations, certificates, tickets, and packaging...

Print dimensions: min. 210x297 mm, max. 510x750 mm. Material: from 150-600 μm.
Coating thickness: from 15-232 μm.








Digital Hot Stamping with Metallic Foils

This technique combines advanced digital printing technology with the charm and elegance of metallic foils, enabling the creation of exceptionally attractive and prestigious printed materials. This advanced technology allows for the precise application of metallic foils (gold, silver, colored...) on various types of paper and cardboard.

JETvarnish 3D also allows for the application of metallic foils, giving the printed materials a glossy and luxurious appearance. This functionality is especially suitable for high-quality packaging, invitations, business cards, luxury catalogs, and other applications targeting more demanding customers. Additionally, digital printing with metallic foil is highly efficient, as it enables printing in small runs without the need for expensive printing plates or tools.

Print dimensions: min. 210x297 mm, max. 480x700 mm. Material: from 150-600 μm.








Spiral Binding – Metal Spiral

Spiral binding is one of the most popular methods of binding documents as it provides flexibility, durability, and a professional appearance. It is used for various types of printed materials such as notebooks, catalogs, textbooks, planners, calendars, presentation brochures, and other publications.

The spiral binding process involves: hole punching – sheets and covers are pre-punched according to the spiral diameter, inserting the spiral – the metal spiral is inserted through the holes, closing the spiral – for metal spirals, the ends are bent and secured with a special closing mechanism.

Max. paper width: 500 mm, min.: 105 mm, paper weight from 100-300 g/m2, book block thickness max.: 26 mm









CNC Cutting, Creasing

CNC cutting is used when we want to cut the printed material into irregular shapes.

The cutting process is done with the help of a cutting blade, which is computer-controlled and uses an optical camera to detect markers and cuts with extreme precision.

Generally, we choose this cutting method for smaller print runs, as it does not require expensive die-cutting tools.

With the CNC machine, we can cut (thru-cut), kiss-cut, perforate, or crease the material.

The most common products are stickers on sheets and small-batch cardboard packaging.

Max. paper size: 800x600, paper weight from 100-1500 g/m2

Self-Adhesive Labels on a Roll

 

Digital printing technology for self-adhesive labels has been present in the market for almost 30 years. However, over the past 10 years, it has developed to a level where it can compete with traditional flexographic printing. The latest digital technologies now significantly exceed the most commonly used traditional technologies.

Both technologies have specific characteristics, so it's important to know the basics. In both technologies, printing is done from roll to roll, with the final product being labels wound onto a roll.

The key advantages of digital technology include speed, flexibility, low setup costs (eliminating the need for expensive plates), and the ability to print variable data (numbering, barcodes, QR codes, content...).

It is especially important to highlight that in our printing technology, we use environmentally friendly inks.

The most commonly used traditional label printing technique is flexographic printing. This requires the creation of plates that transfer the ink onto the printing material.

The technology is high quality, more productive (higher printing speeds), and more cost-effective for larger label runs, as it uses much cheaper inks.
Advantages of Digital Label Printing Technology

  • Faster and cheaper printing technology for smaller to medium print runs
  • Highest print quality
  • Printing of variable data
  • Multiple graphic designs within one dimension
  • Quick response – short delivery times
  • Possibility to create sample runs
  • Ability to order minimal print runs
  • Color repeatability at the highest level
  • Environmentally friendly label production

Advantages of Label Printing in Traditional Flexographic Technology:
  • More cost-effective for larger print runs of the same label type
  • Very high-quality print
  • Printing costs are significantly lower for large print runs
  • Ability to print Pantone colors (digital printing allows printing up to 90% of colors from the Pantone range)

 

 

Digital Roll-to-Roll Label Printers - Specifications:

 

 

 

HP - roll-to-roll label printing

HP INDIGO WS 6800 Press

30 m/min
Max. roll width: 330 mm
Max. print size: 320x980 mm
Media weight: 12-450 microns
Resolution: 2438 x 2438 dpi

Printing: CMYK+W, CMYK+OGV

 

 

 

 

 

Label Die-Cutting and Finishing:

 

Die-cutting labels is a key part of the finishing process, where the label is given its final shape or size, separating it from the backing material. Labels are most often in regular shapes, such as rectangular or circular, but they can also be custom-shaped upon request.

Traditional die-cutting (Die-Cut) is done on a rotary die-cutting machine using a cutting tool or magnetic die. The tool presses into the self-adhesive material to cut or score the label's final shape. This is followed by the process of waste material separation (matrix), cross-cutting, and rewinding the labels onto rolls of the appropriate width. Since the machine is modular, the labels can also be varnished or laminated.

The biggest advantage of die-cutting with a cutting tool is the machine speed, making it suitable for print runs of at least 500 pieces or more.
Digital label cutting (Cnc-Cut) is a digital cutting process where no cutting tool or die is needed. Instead, the labels are cut using cutting blades mounted on computer-controlled heads that detect markers through an optical camera, cutting with extreme precision. This is followed by waste material separation (matrix), cross-cutting, and rewinding the labels onto rolls of the appropriate width. Since the machine is modular, labels can also be laminated.

The biggest advantage of digital cutting technology is the ability to cut labels in any shape or size without needing a cutting tool, eliminating the cost of creating a cutting die. Compared to traditional die-cutting, this finishing method is slower, so it is more suitable for print runs of 100-5000 pieces.

 

 

 

ABG-digicon-diecut

ABG Digicon Lite

Speed: max. 64 m/min (Semi rotary)
Max. roll width: 350 mm
UV coating, laminating
Die Cut, Slitting, Rewinding

Die-Cutting Method:

Traditional die-cutting with tool

 

 

 

 

 

 

 

Walloy-cnc-cut

Walloy Doublade WXII

Speed: max. 18 m/min
Max. roll width: 330 mm
Max. cut size: 320x600 mm
Number of knives: 8
Cutting precision: 0.05 mm
Laminating, Kiss Cut, Slitting, Rewinding

Die-Cutting Method:
Digital CNC cutting

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